3 weeks ago

Control Systems Engineer

Warrington 45K - 65K Permanent

JOB DESCRIPTION

Job Title: Controls Engineer
Location: Hybrid role (office visits and travel to customer sites required)
Reporting To: Engineering & Delivery Lead
Direct Reports: None

Key Working Relationships

  • Control Engineers
  • Software Engineers
  • Customer Support Team
  • Project Engineers
  • Project Managers
  • Suppliers & Subcontractors

PRIMARY PURPOSE OF THE ROLE

The Controls Engineer is responsible for the specification, design, and delivery of complete control systems for industrial automation projects.

This includes:

  • Electrical design
  • PLC and HMI software development
  • Commissioning and fault finding

The role also involves participating in a 24-hour support rota for installed systems. Support is primarily remote, with occasional on-site attendance when required.

The engineer is accountable for delivering control system elements of projects:

  • On time
  • Within budget
  • To agreed specifications
  • Meeting or exceeding customer expectations

MAIN JOB TASKS, ACTIVITIES & RESPONSIBILITIES

  • Design and develop PLC-based control systems for automation solutions
  • Develop PLC and HMI software (e.g. Siemens, Rockwell or equivalent platforms)
  • Design electrical control panels and installations, including calculations
  • Test, fault-find, and commission systems on customer sites
  • Support and oversee on-site installation activities
  • Prepare technical documentation, including:
    • User Requirement Specifications (URS)
    • Functional Design Specifications (FDS)
    • HMI/SCADA specifications
    • Electrical specifications
  • Contribute to internal standards for:
    • PLC software
    • HMI systems
    • System architecture
    • Electrical hardware
  • Deliver customer training and system handovers
  • Coordinate with external partners to deliver high-quality solutions
  • Support sales activities with technical input for proposals
  • Provide customer support via a rota system:
    • 24/7 availability during assigned periods
    • Primarily remote, with occasional site visits
  • Ensure smooth handover to support teams, including:
    • "As-built" drawings
    • Final software documentation

SECONDARY TASKS AND ACTIVITIES

  • Assist with installation, maintenance, and repair work as needed
  • Collaborate with project teams to ensure solutions are fit for purpose and commercially viable
  • Support early-life project phases, including:
    • Training delivery
    • Troubleshooting documentation
    • Issue and defect management
  • Build effective working relationships across teams
  • Promote a "right first time" and team-oriented culture
  • Manage risks and identify opportunities to improve project margins
  • Ensure compliance with legal, safety, and quality standards
  • Promote continuous improvement across all work areas
  • Maintain a safe and organised working environment
  • Support development and documentation of company procedures
  • Use internal IT and business systems (ERP/CRM) as required to perform the role
  • Report and act on safety concerns immediately
  • Assist with process and procedure improvements
  • Undertake additional tasks or projects as required
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